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环保智能反击式破碎机
Environment-friendly Intelligent Impact Crusher

  环保智能反击式破碎机:
  环保智能反击式破碎机,是我公司为了改变传统破碎机效率低、能耗高、成品率低、粉尘或污水污染环境,人工操控安全隐患多的局面而自主研制并具有智能、高效、节能、环保、安全、视频操控、远程监控等多功能的碎石成套设备。其技术经广东省科学技术情报研究所和江苏省科技查新咨询中心的《科技查新报告》确认,国内首创。为矿山碎石加工工艺设备升级改造提供技术条件,也将成为未来发展的必然趋势。已申报多项国家专利。
  该机是利用冲击能来破碎石料的碎石机械。本机工作时,在电动机的带动下,转子高速旋转,石料进入板锤作用区时,与转子上的板锤撞击破碎后抛至反击衬板上再次撞击破碎,然后又从反击衬板上弹回到板锤作用区重新撞击破碎,此过程重复进行,石料由大到小进入第一、第二、第三破碎腔内重复进行破碎,石料经破碎后由出料口排出。调整反击架与转子之间的间隙、调节转子转速,自动改变出料粒度。
  该机配有均衡送料器、使石料在破碎腔内分布均匀,从而增加撞击面;转子板锤采用卡块压紧装置装配,装卸简便、运转安全可靠;科学设计撞击角度,增大撞击力,使石料在破碎腔内下行过程中重复多次形成石料与板锤、石料与反击衬板、石料与石料之间相互撞击,从而提高石料的破碎率,提高成品产量、降低磨损成本;改用可移动式方钢,当板锤磨损、板锤与方钢间隔过大时,移动方钢避免间隔过大而漏料,确保石料的全部撞击破碎,从而保证成品石子的高质量;采用Z型板锤,板锤磨损处加宽加厚增加磨削量,提高板锤的利用率;配置数控粉尘收除器进行粉尘收除利用,避免粉尘外泄污染环境,实现环保生产;配套智能控制系统,智能控制系统通过应用传感技术、计算机技术、变频技术,实现智能生产;通过互联网实现远程监控并具有以下12项主要技术优势:
  1、成品质量好:所制成品石呈似立方体、无张力、无裂缝、针片状少、含粉率低、连续级配好,符合高速公路、高速铁路、搅拌站等对砂石高质量的要求;
  2、成品产量大、效率高:按照主机负荷自动调节供料量,自动控制主机满负荷生产,碎石产量是同等主机电机功率反击式破碎机的1.3倍以上;
  3、成品率高:按照设定的出料粒度自动调节主机转子转速,自动控制出料粒度,石料一次性碎石成品率85%以上(特硬石料70%以上);
  4、能耗低:撞击角度设计科学、石料相互撞击、撞击力大,主机电耗低;
  5、原料利用率高:所制成品碎石含粉量低;
  6、视频监控、人员安全:视频操控、通过互联网远程监控,避免现场操控、改善工作环境、减少人工成本、确保人员安全;
  7、设备连锁控制:当主机超负荷或卡料时,所有设备自动停机,确保设备运行安全,同时设有自动开机、自动关机、定时关机、定量关机、无料关机、遥控关机、远程互联网关机;
  8、数控除尘:调节粉尘收除能力,避免粉尘外泄污染环境,实现环保生产;
  9、自动统计成品产量:便于现场成品管理和产量考核;
  10、自动检测设备故障:便于设备故障快速排除;
  11、成品销售自动秤重:自动装车,减少装车人工及成本;
  12、智能控制与手动操控兼备:既可采用智能控制,也可切换为人工手动操作控制。
  环保智能反击式破碎机可通过调整配置,组合成五种机型,供用户选购:
  其一:XPF新型反击式破碎机(配备反击式破碎主机、电动机、自耦减压启动柜,实现碎石功能)。
  其二:SKPF数控反击式破碎机(配备反击式破碎主机、电动机、变频控制柜,实现碎石并手动调节出料粒度);
  其三:ZNPF智能反击式破碎机(配备反击式破碎主机、电动机、智能控制系统,实现碎石并自动调节出料粒度、自动保持主机满负荷工作);
  其四:HBPF环保反击式破碎机(配备反击式破碎主机、电动机、多功能机座、粉尘收除器,实现碎石和除尘功能);
  其五:HZPF环保智能反击式破碎机(配备所有配置,实现上述全部功能);

  The environment-friendly  intelligent impact crusher:
  In order to change the  statuses  of  traditional  crushers such as low efficiency, high energy consumption, low product yield rate , dust or effluent pollution on the environment , many  hidden  dangers brought about by manual operation and control ,our company has independently developed a set of  multifunction equipments for stone crushing (i.e. environment-friendly intelligent impact crusher ), which possesses a lot of advantages such as intelligence , high efficiency , energy saving , environment-friendly, safety ,video operation and control,  and  remote monitoring ,etc.. The technology of the machine has been confirmed to pioneer domestically in the same industry in the scientific and technical novelty search reports provided by  Guangdong Institute of Scientific and Technical Information , and Scientific and Technical Novelty Search Consultation Centre of Jiangsu Province .This machine will provide technical  conditions for upgrading the existing  stone crushing and processing  equipments of the quarries, and will be the  inevitable  trend for future development of crushing  equipments . Several national patents have been applied for the machine .
  The machine is a stone crushing machinery using impact energy to crush  stones . When the machine is working, the rotor driven by the electromotor rotates at a high speed, and the  stones enter  the functioning area of   blow bars  and impact the blow bars mounted on the rotor  and are crushed , and  then thrown onto the impact liners to be crushed again by impact,  and rebounded into the functioning area of  blow bars to be crushed  once more by impact. Such a  process will be repeated for stones to enter the 1st, 2nd and 3rd    crushing cavity based on the size range from big to small until the crushed stones are  small enough to escape from the bottom discharging port .  The discharge sizes will be changed automatically by adjusting the space between the impact rack and the rotor , or by adjusting the rotating speed of the rotor .
  The machine is equipped with an equilibrium feeder , which enables the stones to distribute uniformly in the crushing cavity and improves the utilization of  impacting space inside the crushing cavity. Blow bars on the rotor are assembled with clamping block  devices , easy to be installed  and dismantled ,and safe and reliable to operate. The impact angles are designed scientifically to increase the impact force.  Repeated impact between stones and blow bars , between stones and impact  liners ,and rock-on-rock will occur for many times when the stones move down in the crushing cavity, leading to higher crushing rate and higher finished product output, and less abrasion cost . Movable  square steel is adopted instead . When  the gap between the blow bars and square steel becomes too big because of  blow  bar  abrasion , the square steel may be moved to avoid too big gap and  stones leakage  , ensuring all stones crushed by impact and the quality of finished  gravels.  Z type blow bars are adopted for higher utilization  rate  of  blow bars, the abrasion positions of blow bars have been widened and thickened for increasing grinding quantity . A numerical control dust collector is configured   for eliminating and recycling dust , so that  dust emission to pollute the environment will be avoided and environment-friendly production  realized.  Intelligent control system is equipped for the machine to realize intelligent production by using sensing technology, computer technology, variable frequency technology.  Remote monitoring  is realized through internet . The machine has 12 items of main technical advantages as following:
    1.The Quality of the finished products  is good: The finished product gravels  produced by the machine are of a similarly cubic shape  , free of tension and free of fissures , of less sands with needle and flake shape, of low  powder ratio, of good continuous size distribution , meeting the requirements of high quality stipulated by expressway , high-speed  rail and cement mixing station and so on.
    2. Large output of finished products and high efficiency: The feed  amount is  regulated automatically according to  the load of the main unit , and full load production of the main unit will be controlled automatically. The crushed gravel output of the machine is 1.3 times as much as the impact crusher with the same motor power of main unit .
     3. High product yield rate : The rotation speed of the rotor of the main unit will be regulated automatically according to a given discharge size, and the discharge size will be also controlled automatically, the crushed stone product yield rate one time will be over  85% ( over 70 % for  special hard stones).
    4. Low energy consumption : The design of impact angles is scientific, leading to big impact force , and making the stones impact each other ,low power consumption of the main unit .
    5. High utilization rate of raw material : The product gravels  contain low content of powder .
    6. Video monitoring and safety for operators :  Operation and control in situ is avoided through video operation and control and remote monitoring through internet, improving the working conditions ,reducing labor  cost and ensuring safety for operators.
    7. Interlocked  control  of equipments: When an overload or a clog occurred in the main unit,  all equipments concerned will stop automatically  for ensuring safe operation of the equipments concerned. Meanwhile  there are functions configured such as automatic start, automatic stop,  timed stop ,  stop for a preset quantity, stop for  no materials, stop by  remote control , remote stop through internet .
  8. Numerical  control  dust elimination : Regulating  dust collecting capacity  to avoid dust emission to pollute the environment and realize environment-friendly  production.
  9. Automatic  statistics of output of finished products: Convenient for finished product management on site and yield  assessment .
  10. Automatic  detection  of equipment failures : Convenient for quickly eliminating equipment failures.
  11. Automatic weighing for finished product sale : Automatic truck loading  reduces labor hours and labor cost for truck loading .
  12. Combining  intelligent  control with manual operation and control: It can be controlled by intelligence , or switched to manual operation and control .
  The configurations of the environment-friendly  intelligent impact crusher  can be adjusted to form five  types of  machine for users' option.
  1. XPF new type impact crusher ( The main unit of impact crusher , electromotor , and an auto-coupling voltage reducing starter cabinet are equipped  for   obtaining the function of stone crushing.);
  2. SKPF numerical control impact crusher (The main unit of impact crusher  , electromotor , and a variable frequency control cabinet are equipped  for   obtaining the function of stone crushing and of manual  regulation of the discharge  sizes.);
  3. ZNPF intelligent impact crusher (The main unit of impact crusher  , electromotor , and an intelligent  control  system are equipped  for   obtaining the function of stone crushing , and of automatic regulation of   the discharge  sizes , of automatically maintaining full load operation of the main unit. ); 
  4. HBPF environment-friendly  impact crusher (the main unit of impact crusher , electromotor , a multi-function machine base and a dust collector are equipped  for   obtaining the function of stone crushing  and of dust elimination.);
  5 . HZPF environment-friendly intelligent impact crusher (All configurations above will  obtain  all  functions  above.) .

技术参数 Technical  parameters

型号规格
Type

进料粒度
Feed
size

出料粒度
(排料范围)
Discharge size
(Discharge range )

生产能力
Capacity

转子直径
Rotor Diameter

转子转速
Rotor Speed

电机功率
Electromotor speed

重量
Weight

外型尺寸
Exterior
Dimensions


Remarks

(mm)

(mm)

(t/h)

(mm)

(r/min)

(kW)

(t)

长宽高(m)
L×W×H
(m)

HZPF1418

花岗石
Granite
≤100

≤40 (25-100)

210-320

φ1425×1767

436-575

280/3

46.3

5.70×3.90× 3.10

配电机 配智能控制系统315kW
Motor and intelligent control system(315kW) configured

硬石灰石
Hard limestone
≤200

≤50 (25-100)

250-380

石灰石
Limestone
≤300

≤60 (25-100)

300-450

HZPF1314

花岗石
Granite
≤80

≤40 (20-80)

150-225

φ1345×1405

462-615

200/2.4

35.9

3.98×3.45×3.90

配Y系列电机 配智能控制系统220kW
Y series motor and intelligent control system(220kW) configured

硬石灰石
Hard limestone
≤160

≤50 (20-80)

180-270

石灰石
Limestone
≤240

≤60 (20-80)

220-330

HZPF1620

花岗石
Granite
≤100

≤40 (30-100)

300-450

φ1600×2105

392-508

400/3.7

64.0

6.40×4.20×4.50

配电机 配智能控制系统450kW
Motor and intelligent control system(450kW) configured

硬石灰石
Hard limestone
≤200

≤50 (30-100)

360-540

石灰石
limestone
≤300

≤60 (30-100)

420-630

 
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